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Yes, groove weld is the right one to start with as fillet welds don't handle gaps. You might need more than one (groove weld, fillet weld too if it need be). If you are not able to create one, please post and we could take a look.
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Steel Press-Fit Nuts for Sheet Metal Add permanent threads to sheet metal, like weld nuts, but without the setup and mess. A zinc plating on these steel press-fit nuts helps prevent rust in wet environments.
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