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Typical welding parameters for MIG welding using 0.025 inches (0.6 mm) and 0.030 inches (0.8 mm) wire are given in the below table. When welding 20 gauge sheet, use welding current around 30-35 ampere with a gas flow rate of 15-20 CFH. The shielding gas mixture of Ar+Co2 (80% argon to 20% carbon dioxide) shall be used.
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.030 or .035 flux core wire will work on sheet metal! It is larger in diameter than the equivalent volume of mig wire because of the hollow core filled with flux. Still takes the same amount of current to make the same weld even though the nominal wire size of the mig and flux core is different.
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